Kia Sorento: Fuel Tank Removal and Installation

Removal

1.	Release the residual pressure in the fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")

2.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

3.	Remove the fuel pump service cover (A).

4.	Disconnect the connectors (A, B, C) from fuel pump. A : Fuel injection tube quick-connector B : Fuel pump connector C : Fuel tank pressure sensor connector

5.	Lift the vehicle by using the lift.

6.	Remove the center muffler assembly. (Refer to Engine Mechanical System - "Muffler")

7.	Remove the propeller shaft assembly (A). [For 4WD] (Refer to Driveshaft and axle - "Propeller Shaft Assembly")

Remove the hose (A) and the quick-connectors (B, C) from the fuel tank .

Tightening torque :

4.2 - 4.8 N·m (0.43 - 0.49 kgf·m, 3.1 - 3.5 lb·ft, 37.3 - 42.5 lb·in)

A : Fuel injection hose

B : Leveling hose

C : Vapor hose

Engine Control / Fuel System — Fuel Delivery System / Fuel Tank / Removal and Installation / Removal illustration

9.	Support the fuel tank on a jack.

10.

Remove the fuel tank after removing fuel tank bands (A) mounting bolts.

Tightening torque :

39.2 - 53.9 N·m (4.0 - 5.5 kgf·m, 28.9 - 39.8 lb·ft)

Engine Control / Fuel System — Fuel Delivery System / Fuel Tank / Removal and Installation / Removal illustration

Installation

1.	Install in the reverse order of removal.

2.	Check for leakage the fuel after installation.

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