Kia Sorento: Alternator Removal and Installation - Charging System - Engine Electrical SystemKia Sorento: Alternator Removal and Installation

Kia Sorento (MQ4, 2021-2026) Service Manual / Engine Electrical System / Charging System / Alternator Removal and Installation

Removal
1.
Disconnect the battery negative ( - ) terminal.
2.
Remove the drive belt.
(Refer to Engine Mechanical System - "Drive Belt")
3.
Separate the alternator wiring (A) after disconnecting the alternator connector (B).

Engine Electrical System — Charging System / Alternator / Removal and Installation / Removal illustration

4.
Remove the B terminal (A) from the alternator after removing the mounting nut.

Tightening torque :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Engine Electrical System — Charging System / Alternator / Removal and Installation / Removal illustration

5.
Disconnect the injector connector (A).

Engine Electrical System — Charging System / Alternator / Removal and Installation / Removal illustration

6.
Separate the injector connector & bracket (A) by removing the mounting bolt.

Tightening torque :
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Engine Electrical System — Charging System / Alternator / Removal and Installation / Removal illustration

7.
Remove the alternator (A) after removing the mounting bolts.

Tightening torque :
49.0 - 63.7 N·m (5.0 - 6.5 kgf·m, 36.2 - 47.0 lb·ft)

Engine Electrical System — Charging System / Alternator / Removal and Installation / Removal illustration

Installation
1.
Install in the reverse order of removal.
Note
To install the alternator, you have to tap on the draft bushing (A) to move it into the alternator.

Engine Electrical System — Charging System / Alternator / Removal and Installation / Installation illustration

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