Kia Sorento: Alternator Disassembly and Reassembly

Special Service Tools

Tool Name / Number	Illustration	Description
Alternator pulley remover wrench 09373 - 27000		Used for removing / installing alternator pulley

Disassembly

Remove the pulley (B) using the SST (09373 - 27000) after removing the OAD cap (A).

Tightening torque :

75.5 - 81.4 N·m (7.7 - 8.3 kgf·m, 55.7 - 60.0 lb·ft)

Engine Electrical System — Charging System / Alternator / Disassembly and Reassembly / Disassembly illustration

Remove the alternator cover (A) after removing the mounting nuts.

Tightening torque :

3.0 - 4.4 N·m (0.31 - 0.45 kgf·m, 2.2 - 3.3 lb·ft, 26.9 - 39.1 lb·in)

Engine Electrical System — Charging System / Alternator / Disassembly and Reassembly / Disassembly illustration

Remove the brush & regulator assembly (A) after removing the mounting bolts and nut.

Tightening torque :

4.0 - 4.4 N·m (0.41 - 0.45 kgf·m, 3.0 - 3.3 lb·ft, 36.0 - 39.1 lb·in)

Engine Electrical System — Charging System / Alternator / Disassembly and Reassembly / Disassembly illustration

Remove the rectifier assembly (A) after removing the mounting bolts.

Tightening torque :

4.5 - 5.5 N·m (0.46 - 0.56 kgf·m, 3.3 - 4.1 lb·ft, 39.9 - 48.6 lb·in)

Engine Electrical System — Charging System / Alternator / Disassembly and Reassembly / Disassembly illustration

5.	Dissolve the stator lead (A).

6.	Remove the rotor (A) from the front housing complete.

Reassembly

Install in the reverse order of disassembly.

•	Hold the brush (A) after pushing it in the arrow direction and inserting the pin (B).

•	Hold the brush while pushing the cap (A) down in the arrow direction.

•	Install the cap (A) by pushing in the arrow direction after installing the brush & regulator assembly.

•	The OAD must be replaced with the OAD cap.

Removal 1. Disconnect the battery negative ( - ) terminal. 2. Remove the drive belt. (...

Inspection Inspect Rotor 1. Check that there is continuity between the slip rings (C). 2. ...

Manuals list