Kia Sorento: Starter Inspection - Starting System - Engine Electrical SystemKia Sorento: Starter Inspection

Kia Sorento (MQ4, 2021-2026) Service Manual / Engine Electrical System / Starting System / Starter Inspection

Inspection
Starter solenoid inspection
1.
Disconnect the M terminal (A) of solenoid switch after removing the nut.

Tightening torque
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Engine Electrical System — Starting System / Starter / Inspection illustration

2.
Connect the battery between the solenoid terminal and starter body.

Engine Electrical System — Starting System / Starter / Inspection illustration

3.
Connect the M terminal.

Tightening torque
9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

Note
To avoid damaging the starter, do not leave the battery connected for more than 10 seconds.
4.
Replace the starter when pinion gear does not move to outside.
5.
Disconnect the M terminal again.
6.
Replace the starter when pinion gear move to inside.
Free running inspection
1.
Place the starter motor in a vise equipped with soft jaws and connect a fully-charged 12 V battery to starter motor as follows.
2.
Connect a test ammeter (150 A scale) and carbon pile rheostats shown is the illustration.
3.
Connect a voltmeter (15 V scale) across starter motor.

Engine Electrical System — Starting System / Starter / Inspection illustration

4.
Rotate carbon pile to the off position.
5.
Connect the battery cable from the battery negative ( - ) post to the starter motor body.
6.
Adjust until battery voltage shown on the voltmeter reads 11 V.
7.
Confirm that the maximum amperage is within the specifications and the starter motor turns smoothly and freely.
Item
Specification
Ampere (A)
Maximum 100
Speed (rpm)
Minimum 3,100

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