Kia Sorento: Heated Oxygen Sensor (HO2S) Removal and Installation - Engine Control System - Engine Control / Fuel SystemKia Sorento: Heated Oxygen Sensor (HO2S) Removal and Installation

Kia Sorento (MQ4, 2021-2026) Service Manual / Engine Control / Fuel System / Engine Control System / Heated Oxygen Sensor (HO2S) Removal and Installation

Special Service Tool
Tool Name / Number
Illustration
Description
Heated oxygen sensor socket wrench
09392 - 1Y100

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Special Service Tool illustration

Used for removing / installing the heated oxygen sensor

※SST 09392 - 2H100 also can be used

Removal
Front Heated Oxygen Sensor (HO2S)
1.
Disconnect the battery negative ( - ) terminal.
2.
Remove the engine cover.
(Refer to Engine Mechanical System - "Engine Cover")
3.
Disconnect the Heated Oxygen Sensor (HO2S) connector (A).

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

4.
Separate the HO2S connector (A) by pulling it in the direction of arrow from the bracket.

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

5.
Separate the HO2S wiring (A) after removing the fastener.

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

6.
Remove the front HO2S (A) by using the SST (09392 - 1Y100 or 09392 - 2H100).

Tightening torque :
39.2 - 49.0 N·m (4.0 - 5.0 kgf·m, 28.9 - 36.2 lb·ft)

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

Rear Heated Oxygen Sensor (HO2S)
1.
Disconnect the battery negative ( - ) terminal.
2.
Remove the engine cover.
(Refer to Engine Mechanical System - "Engine Cover")
3.
Disconnect the Heated Oxygen Sensor (HO2S) connector (A).

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

4.
Separate the HO2S connector (A) by pulling it from the bracket in the direction of the arrow.

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

5.
Separate the HO2S wiring (A) after removing the fastener.

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

6.
Remove the rear HO2S (A) by using the SST (09392 - 1Y100 or 09392 - 2H100).

Tightening torque :
39.2 - 49.0 N·m (4.0 - 5.0 kgf·m, 28.9 - 36.2 lb·ft)

Engine Control / Fuel System — Engine Control System / Heated Oxygen Sensor (HO2S) / Removal and Installation / Removal illustration

Installation
1.
Install in the reverse order of removal.
Note
•
Install the Heated Oxygen Sensor (HO2S) to the specified torque.
•
If the HO2S is dropped, it may cause internal damage. (Do not reuse)
•
Do not use a cleaner, spray or grease on the sensing element and connector because they could cause a malfunction of sensor.
•
Sensor and its wiring may be damaged in case of contacting with the exhaust system (Exhaust Manifold, Catalytic Converter, and so on).
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