Kia Sorento: Front Brake Caliper Repair procedures - Brake System - Brake SystemKia Sorento: Front Brake Caliper Repair procedures

Kia Sorento (MQ4, 2021-2026) Service Manual / Brake System / Brake System / Front Brake Caliper Repair procedures

Removal
1.
Disconnect the (-) battery terminal.
2.
Remove the front wheel and tire.
(Refer to Suspension System - "Wheel")
3.
Remove the hose after removing the brake hose bolt (A) from the caliper.

Tightening torque :
24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

Brake System — Brake System / Front Brake Caliper / Repair procedures / Removal illustration

Note
Do not reuse the brake hose washer (A).

Brake System — Brake System / Front Brake Caliper / Repair procedures / Removal illustration

4.
Remove the guide rod bolt (A) and then pivot the caliper body (B) up out of the way.

Tightening torque :
37.2 - 41.1 N·m (3.8 - 4.2 kgf·m, 27.4 - 30.3 lb·ft)

Brake System — Brake System / Front Brake Caliper / Repair procedures / Removal illustration

5.
Remove the brake pads (A).

Brake System — Brake System / Front Brake Caliper / Repair procedures / Removal illustration

6.
Remove the pad retainer (A).

Brake System — Brake System / Front Brake Caliper / Repair procedures / Removal illustration

7.
Remove the caliper carrier (B) by removing the flange bolts (A).

Tightening torque :
98.1 - 117.7 N·m (10.0 - 12.0 kgf·m, 72.3 - 86.8 lb·ft)

Brake System — Brake System / Front Brake Caliper / Repair procedures / Removal illustration

Note
Do not reuse the flange bolts.
Installation
1.
Install in the reverse order of removal.
2.
Use a SST (09581-11000) when installing the brake caliper assembly.
Note
•
Carefully press it to avoid damaging the piston inlet.
•
Make sure not to let the piston interfere when assembling the caliper body to the carrier.

Brake System — Brake System / Front Brake Caliper / Repair procedures / Installation illustration

3.
After installation, bleed the brake system.
(Refer to Brake system - "Brake Bleeding Procedures")
4.
Check the brake oil leakage and pedal operating condition.
5.
Press the brake pedal several times so that the brake pedal is in the normal operating position and check for the presence of normal operation.
Front Brake Caliper Components and Components Location
Components 1. Bleed screw2. Guide rod bolt3. Caliper body4. Guide rod pin5. Guide rod pin seal6. Guide rod pin boot7. Caliper carrier8. Brake inner...
Front Brake Disc Components and Components Location
Components 1. Front Brake Caliper2. Front Brake Disc 3. Front Axle...
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