Kia Sorento: Starter Disassembly - Starting System - Engine Electrical System - Kia Sorento XM 2011-2020 Service ManualKia Sorento: Starter Disassembly

Second Generation XM (2011-2020) / Kia Sorento XM 2011-2020 Service Manual / Engine Electrical System / Starting System / Starter Disassembly

1.
Disconnect the M-terminal (A) on the magnet switch assembly (B).

2.
After loosening the screws (A), detach the magnet switch assembly (B).

3.
Loosen the through bolts (A).

4.
Remove the brush holder assembly (A), yoke (B) and armature (C).

5.
Remove the lever plate (B) and lever packing (A).

6.
Remove the packing (A) and shield (B).

7.
Disconnect the planet gear (A).

8.
Disconnect the planet shaft assembly (or reducer assembly) (A) and lever (B).

9.
Press the stopper (A) using a socket (B).

10.
After removing the stop ring (A) using stop ring pliers (B).

11.
Disconnect the stopper (A), overrunning clutch (B), internal gear (C), planet shaft (D) and/or gasket sheet (E).

12.
Reassembly is the reverse of disassembly.
  
Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).

Starter Installation
1. Install in the reverse order of removal. Starter installation bolt: 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft) ...

Starter Reassembly
1. Reassemble in the reverse order of disassembly. ...

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