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Kia Sorento: Rear Door vReplacement - Exterior - Body (Interior and Exterior) - Kia Sorento XM 2011-2025 Service ManualKia Sorento: Rear Door vReplacement

Second Generation XM (2011-2025) / Kia Sorento XM 2011-2025 Service Manual / Body (Interior and Exterior) / Exterior / Rear Door vReplacement

Door Trim Replacement
  
•
When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
•
Put on gloves to protect your hands.
1.
Using a screwdriver or remover, remove the delta cover (A).
2.
Using a screwdriver, remove the door inside handle cap (B).
3.
Loosen the mounting screws, and then remove the door trim (A).
4.
Push the hook (B), disconnect the inside handle cable cage (A).
5.
Push the lock pin (A), disconnect the power window connector (B).
6.
Remove the door trim
7.
Install in the reverse order of removal.
  
•
Make sure connectors are connected properly and each rod is connected securely.
•
Make sure the door lock and opens properly.
•
Replace ant damaged clips.
Inside Handle Replacement
1.
Remove the door trim.
2.
Loosen the mounting screws, then remove the inside handle (A).
3.
Install in the reverse order of removal.
  
•
Make sure the door lock and opens properly.
•
Replace ant damaged clips.
Glass Replacement
1.
Remove the following parts.
A.
Door trim
B.
Door belt weatherstrip
C.
Door delta moulding
2.
Remove the glass mounting plug hole.
  
•
Using the door switch to align the mounting hole with the hole on the door glass.
•
If it is impossible, align the hole by hand after removing the motor.
•
Be careful not to drop to glass and scratch the glass surface.
3.
Carefully adjust the glass (B) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.
Tightening torque :
7.8~11.8 N.m (0.8~1.2 kgf.m, 5.8~8.7 lb-ft)

4.
Installation is the reverse the removal.
  
A.
Roll the glass up down to see if it move freely without binding
B.
Adjust the position of the glass as needed.
C.
Make sure the door lock and opens properly.
D.
Replace ant damaged clips
Speaker Replacement
1.
Remove the door trim.
2.
Drill out the rivets to remove the speaker (B) from the door module.
3.
Disconnect the speaker connector (A).
4.
Install in the reverse order of removal.
  
•
Use sheet metal screws to secure the speaker.
•
Make sure the door lock and opens properly.
•
Make sure the connector is connected properly.
Power Window Motor Replacement
1.
Remove the door trim.
2.
Disconnect the connector (A)
3.
After loosening the mounting screws, then remove the power window motor (B).
4.
Install in the reverse order of removal.
  
•
Grease should be applied to areas where there is rotational parts and springs.
•
Roll the glass up and down to see if it move freely without binding.
•
Make sure the door lock and opens properly.
Outside Handle Replacement
1.
Disconnect cap (A), loosen the mounting bolt.
2.
Remove the handle cover (B).
Tightening torque :
7.8~11.8 N.m (0.8~1.2 kgf.m, 5.8~8.7 lb-ft)

3.
Remove the outside handle (A), by sliding it rearward.

4.
Install in the reverse order of removal.
  
•
Roll the glass up and down to see if it move freely without binding.
•
Make sure the door lock and open properly.
Door Module Assembly Replacement
1.
Remove the following parts.
A.
Door trim
B.
Window glass
C.
Outside handle
2.
Loosen the mounting screw (A).
3.
Loosen the mounting bolts and nut, then remove the rear channel (A).
Tightening torque :
3.9~5.9 N.m (0.4~0.6 kgf.m, 2.9~4.3 lb-ft)

4.
Loosen the door module mounting bolts and latch mounting screws
5.
Remove the door module (A)
Tightening torque :
Bolt : 7.8~11.8 N.m (0.8~1.2 kgf.m, 5.8~8.7 lb-ft)
Screw : 7.8~10.8 N.m (0.8~1.1 kgf.m, 5.8~8.0 lb-ft)

6.
Remove the wiring mounting clip (A) and pad (B).
7.
Disconnect the cap (A).
8.
Push the hook, disconnect the main wiring connector (B).
9.
Remove the door module.
10.
Install in the reverse order of removal.
  
•
Grease should be applied to areas where there is rotational parts and springs.
•
Roll the glass up and down to see if it move freely without binding.
•
Make sure the door lock and opens properly.
Rear Door Components
1. Door inside handle cap 2. Door trim 3. Door belt inner weatherstrip 4. Door module 5. Door panel 6. Door belt weatherstrip 7. Door body side weatherstrip 8. Door ...

Rear Door Adjustment
Glass Adjustment    • Check the glass run channel for damage or deterioration, and re ...

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