Kia Sorento: Panorama Sunroof Replacement - Exterior - Body (Interior and Exterior) - Kia Sorento XM 2011-2019 Service ManualKia Sorento: Panorama Sunroof Replacement

Second Generation XM (2011-2019) / Kia Sorento XM 2011-2019 Service Manual / Body (Interior and Exterior) / Exterior / Panorama Sunroof Replacement

Movable Glass Replacement
1.
Tilt the rear part of the movable glass (A) using the panorama sunroof switch.

2.
Remove both sides of the decoration cover (A).

3.
Loosen the mounting screws (A) on both sides.
  
Be careful not to damage the screws.

4.
Carefully lift up the movable glass (A) and then remove it.

5.
Install in the reverse order of removal.
  
After replacing the movable glass adjust the alignment if needed.
Panorama Sunroof Deflector Replacement
1.
Completely open the movable glass using the panorama sunroof switch.
2.
Loosen he mounting screws (A) located at the side of the panorama sunroof deflector.
  
Be careful not to damage the screws.

3.
Remove the panorama sunroof deflector (A) after loosening the mounting screws located on the front.
  
Be careful not to damage the screws.

4.
Install in the reverse order of removal.
Roller Blind Replacement
[Removal]
1.
Open the roller blind using the panorama sunroof switch.
  
Leave 10 ~ 20cm (0.3937 ~ 0.7874 in) of the roller blind unopened.

2.
Remove the roof trim.
3.
Remove the roller blind bar (C) by pressing the top part of the lock pin (B) located on the both sides of the roller blind shoe (A).

4.
Put a fixed pin (B) into the hole located inside the groove of the right side roller blade side bracket (A). Becareful not to release tension.

5.
Remove the roller blind lower support (A) by loosening the mounting screws.

[Installation]
1.
Install the roller blind side bracket (A) fit into the guide groove (B).

2.
Tighten the mounting screws after installing the roller blind lower support (A).

3.
Remove the fixed pin (B) located inside the right side roller blade side bracket (A).

4.
Install the roller blind bar (A) on top of the roller blind shoe (B).

5.
Put the roller blind bar (A) into the roller blind shoe (B).

6.
Install the roof trim.
7.
Completely close the movable glass using the panorama sunroof switch.
  
Roller blade tension adjustment
1.
Put a fixed pin (B) into the hole located inside the groove of the right side roller blade side bracket (A). Becareful not to release tension.

2.
Remove the roller blind lower support.
3.
Press the lock pin (A) and then remove the push the roller blind (B) in the direction of the arrow.

4.
Remove the roller blind (A) from the roller blind support bracket (B).

5.
Remove the fixed pin (B) from inside the groove of the right side roller blind side bracket (A).
  
Be careful not to injure your hand when the roller blind side bracket tension gets releases.

6.
Rotate the roller blade (B) while holding the roller blind side bracket (A).
  
Be careful not to injure your hand when the roller blind side bracket tension gets releases.
  
Rotate it 12 times clockwise.

7.
Put a fixed pin (B) into the hole located inside the groove of the right side roller blade side bracket (A). Becareful not to release tension.

8.
Install the roller blind on the roller blind support bracket.
Panorama Sunroof Assembly Replacement
[Removal]
1.
Remove the following items.
A.
Second row seat assembly
B.
Third row seat assembly
C.
Front pillar trim
D.
Center pillar lower trim
E.
Center pillar upper trim
F.
Luggage side trim
G.
Rear pillar trim
H.
Roof trim
I.
Windshield glass
J.
Roof moulding
2.
Remove the panorama sunroof motor connector (A) by pressing the lock pin.

3.
Loosen the panorama sunroof nuts (A).
[Front]

Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

[Rear]

Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

4.
Loosen the bolts (A) on the side of the panorama sunroof.

Tightening torque :
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

5.
Cut off the sealant on the front edge while pulling a wire (B) left and right.
  
Put on gloves to protect your hands.
Heat may occur when working on the wires. Be careful not to burn your hands.
Be careful not to disconnect the wire.
  
When using a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts to prevent damage.
Take care not to scratch the body surface.
  
Two or more people should work on the wires.

6.
If a wire is visible inside the chassiss, pull the wire line (A) inside.

7.
Cut off the sealant on the side (A-A) while pulling a wire (B) left and right.
  
Put on gloves to protect your hands.
Heat may occur when working on the wires. Be careful not to burn your hands.
Be careful not to disconnect the wire.
  
When using a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Take care not to scratch the body surface.
  
Two or more people should work on the wires.

8.
Remove the sealant located in the front side (A-A) by using special tools (09816-2P121, 09816-2P122) while lifting the panorama sunroof from the chassis with a scraper or flat-tip screwdriver.
  
Be careful not to damage the device hole (B).
Be careful no to damage the nut hole (C).
  
When using the special tool, heat may occur. Work while spraying water.
Replace damaged tools to new ones while working.

  
When lifting the panorama sunroof with a spanner or flat-tip screwdriver, be careful not to damage the panorama sunroof panel.
9.
Remove the sealant located in the rear side (A-A) by using special tools (09816-2P121, 09816-2P122) while lifting the panorama sunroof from the chassis with a scraper or flat-tip screwdriver.
  
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)
When using the special tool, heat may occur. Work while spraying water.
Replace damaged tools to new ones while working.

  
When lifting the panorama sunroof with a spanner or flat-tip screwdriver, be careful not to damage the panorama sunroof panel.
10.
Remove the panorama sunroof assembly (A) after cutting off all sides of the sealant.
  
Be careful not to damage the panorama sunroof assembly while removing it.

[Installation]
1.
With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire panorama sunroof opening flange.
  
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
Remove the rubber dam and fasteners from the body.
Mask off surrounding surfaces before painting.

2.
Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.

3.
Clean the edge of the body panel and panorama sunroof with alcohol or airgun.
4.
Apply primer on the edge of the body panel.
  
Water leakage may occur if you touch the area applied with primer after installing the panorama sunroof.
Do not apply primer on the sunroof body.
Prevent foreign matters from contaminating the area applied with primer.

5.
Apply primer on the edge of the pamorama sunroof.
  
Water leakage may occur if you touch the area applied with primer after installing the panorama sunroof.
Do not apply primer on the sunroof body.
Prevent foreign matters from contaminating the area applied with primer.

6.
Apply sealant (B) on the panorama sunroof (A) with a sealant gun.
  
When applying sealant with a sealant gun apply it without any gap to prevent water leakage.

7.
When intalling the panorama sunroof, match the body centering device hole (A) and place the panorama sunroof on the body flange.
[Front]

[Rear]

8.
After installing the panorama sunroof check the alignment and gap of each side.
 
Section
Alignment
Gap
Front
A-A
0 1 mm
(0 0.0394 in)
5 1 mm
(0.1969 0.0394 in)
Rear
B-B
0.7 1 mm
(0.0276 0.0394 in)
5 1 mm
(0.1969 0.0394 in)
Side
C-C
-
5 1 mm
(0.1969 0.0394 in)

9.
Install the panorama sunroof mounting nuts (A).
[Front]

Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

[Rear]

Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

10.
Install the bolts (A) on the side of the panorama sunroof.

Tightening torque :
7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

11.
Connect the panorama sunroof motor connector (A).

12.
Install the windshield glass.
13.
Test for water leaks.
  
Do not spray water directly towards where it is newly applied with sealant.
14.
If a leak occurs apply sealant.
    Panorama Sunroof Components
    1. Roof side moulding [LH] 2. Roof side moulding [RH] 3. Movable glass 4. Slide 5. Cover base 6. Wind deflector 7. Panorama sunroof frame assembly 8. Mechanism rai ...

    Panorama Sunroof Adjustment
    Inspect Glass Alignment 1. Inspect the alignment of the movable glass (C) that is between the front (A) and rear (B) glass and if needed adjust it. ...

    See also:

    Inspection
    1. Check the signal waveform of the CMPS and CKPS using the GDS. Specification: Refer to Wave Form ...

    Front Bumper Replacement
       Pry the trim off using a plastic trim tool and apply protective tape around the relate ...

    Radiator Inspection
    Radiator Cap Testing 1. Remove the radiator cap, wet its seal with engine coolant, and then install it on a pressure tester. 2. Ap ...

    Copyright www.ksmanual.com 2014-2019