Kia Sorento: Front Door Replacement - Exterior - Body (Interior and Exterior) - Kia Sorento XM 2011-2021 Service ManualKia Sorento: Front Door Replacement

Second Generation XM (2011-2021) / Kia Sorento XM 2011-2021 Service Manual / Body (Interior and Exterior) / Exterior / Front Door Replacement

Front Door Trim Replacement
  
When prying with a flat-tipped screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Using a screwdriver or remover, remove the quadrant inner cover (A).
2.
Push the lock pin (B), disconnect the tweeter speaker connector (C).

3.
Using a screwdriver (B), remove the door grip handle cover (A).

4.
Using a screwdriver, remove the door inside handle cap (B).
5.
After loosening the mounting screws, then remove the door trim (A).

6.
Push the hook (B), remove the inside handle cage (A)

7.
Push the lock pin (A), disconnect the connectors (B).

8.
Push the lock pin, disconnect the connectors (B).
9.
Remove the door trim.

10.
Install in the reverse order of removal.
  
Make sure of connectors is plugged in properly and each rod is connected securely.
Make sure the door lock and opens properly.
Replace ant damaged clips.
Inside Handle Replacement
1.
Remove the door trim.
2.
After loosening the mounting screws, then remove the inside handle (A).

3.
Install in the reverse order of removal.
  
Make sure the door lock and opens properly.
Replace ant damaged clips.
Glass Replacement
1.
Remove the front door trim.
2.
Remove the glass mounting plug hole.
  
Take care not to drop to glass and scratch the glass surface.
3.
Carefully adjust the glass (B) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

Tightening torque :
7.8~11.8 N.m (0.8~1.2 kgf.m, 5.8~8.7 lb-ft)

4.
Install in the reverse order of removal.
  
Roll the glass up and down to see if it move freely without binding.
Adjust glass position as needed.
Replace ant damaged clips.
Make sure the door lock and opens properly.
Speaker Replacement
1.
Remove the door trim.
2.
Drill out the rivets to remove the speaker (B) from the door module.
3.
Disconnect the speaker connector (A).

4.
Install in the reverse order of removal.
  
Use sheet metal screws to secure the speaker.
Replace ant damaged clips.
Make sure the door lock and opens properly.
Make sure the connector are connected properly and each rod is connected securely.
Power Window Motor Replacement
1.
Remove the door trim.
2.
Disconnect the connector (A), then loosen the mounting screws.
3.
Remove the power window motor (B).

4.
Install in the reverse order of removal.
  
Grease should be applied to areas where there is rotational parts and springs.
Roll the glass up and down to see if it move freely without binding.
Replace ant damaged clips.
Make sure the door lock and opens properly.
Door Module Assembly Replacement
1.
Remove the following parts :
A.
Front door trim
B.
Window glass
C.
Outside handle
2.
Loosen the outside handle base mounting screw (A).

3.
Loosen the module mounting bolts.
4.
After loosening the lach mounting screws, remove the module (A).

Tightening torque :
Bolt : 7.8~11.8 N.m (0.8~1.2 kgf.m, 5.8~8.7 lb-ft)
Screw : 7.8~10.8 N.m (0.8~1.1 kgf.m, 5.8~8.0 lb-ft)

5.
Push the lock pin (B), disconnect the connector (A).
6.
Disconnect the clip (C).

7.
Pull out the lock pin (A), disconnect the main connector (B).

8.
Install in the reverse order of removal.
  
The area of whole parts should be applied with sufficient grease.
Make sure connected are connected properly and each rod is connected securely.
Make sure the door lock and opens properly.
Replace ant damaged clips.
Outside Handle Replacement
1.
Remove the cap, loosen the mounting bolt.
2.
Remove the outside handle cover (A).

Tightening torque :
7.8~11.8 N.m (0.8 ~1.2 kgf.m, 5.8~8.7 lb-ft)

3.
Remove the outside handle (A)

4.
Installation is the reverse the removal.
  
Make sure door lock operates and door open/closes properly.
Front Door Components
1. Door grip handle cover 2. Door inside handle cap 3. Door trim 4. Door belt inner weatherstrip 5. Door module 6. Quadrant inner cover 7. Door belt weatherstrip 8. ...

Front Door Adjustment
Glass Adjustment    Check the glass run channel for damage or deterioration, and repl ...

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