Kia Sorento: Fuel Pump Module Removal and Installation - Fuel Delivery System - Engine Control / Fuel SystemKia Sorento: Fuel Pump Module Removal and Installation

Kia Sorento (MQ4, 2021-2026) Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Pump Module Removal and Installation

Special Service Tool
Tool Name / Number
Illustration
Description
Fuel pump plate cover wrench
09310 - B8100

Engine Control / Fuel System — Fuel Delivery System / Fuel Pump Module / Removal and Installation / Special Service Tool illustration

Removing and installing fuel pump plate cover

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Remove the second seat cution.
(Refer to Body - "Rear Seat Assembly")
3.
Remove the fuel pump service cover (A).

Engine Control / Fuel System — Fuel Delivery System / Fuel Pump Module / Removal and Installation / Removal illustration

4.
Disconnect the connectors (A, B, C) from the fuel pump.
A : Fuel injection tube quick-connector
B : Fuel pump connector
C : Fuel tank pressure sensor connector

Engine Control / Fuel System — Fuel Delivery System / Fuel Pump Module / Removal and Installation / Removal illustration

5.
Remove the fuel pump module after removing the plate cover (A) by using a SST (09310 - B8100).

Engine Control / Fuel System — Fuel Delivery System / Fuel Pump Module / Removal and Installation / Removal illustration

Engine Control / Fuel System — Fuel Delivery System / Fuel Pump Module / Removal and Installation / Removal illustration

Proper Use of SST and Safe Working Posture for Removing the Tightly Fastened Plate Cover (Play ▶)Engine Control / Fuel System — Fuel Delivery System / Fuel Pump Module / Removal and Installation / Removal illustration
Notes When Refering Video
This video helps recognize potential hazards in advance and ensures procedures are performed correctly when safety precautions are required or when failure to follow steps or procedural errors could affect driving safety.
•
This video is created using common specifications and may differ from the actual vehicle.
•
The location and repair procedures of the parts may vary depending on vehicle model, model year, region, and specifications.
•
Check the KDS Guide for detailed information on how to use the KDS.
•
Check the manual for detailed maintenance procedures.
•
Unauthorized reproduction, distribution, or sharing of this video is prohibited.
Installation
1.
Install in the reverse order of removal.
2.
Check for leakage the fuel after installation.
Fuel Pump Module On Vehicle Inspection
On Vehicle Inspection 1. The engine control system can be more quickly diagnosed for problems with the KDS. (Refer to "DTC guide") ...
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See also:

Power Tailgate Unit Circuit Diagram
...

Front Bumper Beam Assembly Repair Procedures
Removal and Installation Front Bumper Beam 1. Remove the front bumper assembly. (Refer to Bumper (Front) - "Front Bumpe ...

Mode Control Actuator Inspection
Inspection 1. IG OFF. 2. Disconnect the mode control actuator connector. ...

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