Kia Sorento: Electrical Exhaust Gas Recirculation (E-EGR) Valve Removal and Installation

Kia Sorento (MQ4, 2021-2026) Service Manual / Emission Control System / Exhaust Emission Control System / Electrical Exhaust Gas Recirculation (E-EGR) Valve Removal and Installation

Removal

1.	Remove the battery and battery tray. (Refer to Engine Electrical System - "Battery")

2.	Remove the Integrated Thermal Management Module (ITM). (Refer to Engine Mechanical System - "Integrated Thermal Management Module (ITM)")

3.	Remove the Exhaust Gas Recirculation (EGR) cooler. (Refer to Engine Mechanical System - "EGR Cooler")

Remove the EGR pipe bolts (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

Emission Control System — Exhaust Emission Control System / Electrical Exhaust Gas Recirculation (E-EGR) Valve / Removal and Installation / Removal illustration

Remove the EGR pipe nuts (A).

Tightening torque :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m, 13.7 - 17.4 lb·ft)

Emission Control System — Exhaust Emission Control System / Electrical Exhaust Gas Recirculation (E-EGR) Valve / Removal and Installation / Removal illustration

Remove the EGR pipe (A) after removing the bolt.

Tightening torque :

7.8 - 9.8 N·m (0.8 - 1.0 kgf·m, 5.8 - 7.2 lb·ft)

Emission Control System — Exhaust Emission Control System / Electrical Exhaust Gas Recirculation (E-EGR) Valve / Removal and Installation / Removal illustration

7.	Disconnect the EGR control valve connector (A).

Remove the Electrical Exhaust Gas Recirculation (E-EGR) Valve (A) after removing the bolts.

Tightening torque :

45.1 - 49.0 N·m (4.6 - 5.0 kgf·m, 33.3 - 36.2 lb·ft)

Emission Control System — Exhaust Emission Control System / Electrical Exhaust Gas Recirculation (E-EGR) Valve / Removal and Installation / Removal illustration

Installation

Install in the reverse order of removal.

•	Install the Electrical Exhaust Gas Recirculation (E-EGR) Valve to the specified torque.

•	If the E-EGR valve is dropped, it may cause internal damage. (Do not reuse)

•	Be careful not to get foreign matters into the E-EGR valve.

•	The existing EGR pipe gasket should be replaced with a new one.

Electrical Exhaust Gas Recirculation (E-EGR) Valve On Vehicle Inspection

On Vehicle Inspection 1. The exhaust emission control system can be more quickly diagnosed for problems by using the KDS (Refer to "DTC ...

Exhaust Gas Temperature Sensor (EGTS) Specifications

Specification Temperature Resistance (Ω) °C °F -40 -40 ...

Kia Sorento: Electrical Exhaust Gas Recirculation (E-EGR) Valve Removal and Installation

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