Trouble factor |
Check item |
Trouble symtom |
Explanation |
Note |
Drop, impact, and overload |
Motor |
Abnormal noise |
- Visable or unvisable damage can occur.The steering wheel could
pull to one side by using the dropped parts.- Precise parts of motor/ECU
are sensitive to vibration and impact.- Overload can cause unexpected damage |
- Do not use the impacted EPS.- Do not overload each parts. |
ECU |
Circuit damage- Wrong welding point- Broken PCB- Damaged precise
parts |
|||
Torque sensor |
Insufficient steering effort |
Overload to INPUT shaft can cause malfunction of the torque
sensor |
- Do not impact the connecting parts (When inserting and torquing)-
Use the specified tool to remove the steering wheel. (Do not hammer on it)-
Do not use the impacted EPS |
|
Shaft |
Insufficient steering effort (Uneven between LH and RH) |
|
Do not use the impacted EPS |
|
Pull/Dent |
Harness |
- Malfunction-impossible power operation- Malfunction of EPS |
Disconnection between harness connecting portion and harness |
Do not overload the harness |
Abnormal storage temperature |
Motor/ECU |
Abnormal steering effort by improper operation of the motor/ECU |
- Waterproof at the normal condition- Even a little moisture
can cause malfunction of the precise parts of the motor/ECU |
- Keep the normal temperature and proper moisture, while storaging-
Avoid drowning |
Cylinder Block Inspection
1.
Remove gasket material.
Using a gasket scraper, remove all the gasket material from the top
surface of the cylinder block.
2.
Cl ...
Steering Column and Shaft Disassembly
Universal joint assembly
1.
Loosen the bolt (A) and then disconnect the universal joint assembly
from the steering column assembly.
Tightenin ...
Battery replacement
The transmitter uses a 3 volt lithium battery which will normally last for several
years. When replacement is necessary, use the following procedure.
1. Insert a slim tool into the slot and gently ...