Kia Sorento: Compressor Disassembly and Reassembly - Air Conditioning System - Heating,Ventilation And Air ConditioningKia Sorento: Compressor Disassembly and Reassembly

Kia Sorento (MQ4, 2021-2026) Service Manual / Heating,Ventilation And Air Conditioning / Air Conditioning System / Compressor Disassembly and Reassembly

Special Service Tool
Tool Name / Number
Illustration
Description
09977 - 3R000
Disc & hub assembly bolt stopper

Heating,Ventilation And Air Conditioning — Air Conditioning System / Compressor / Disassembly and Reassembly / Special Service Tool illustration

Used to fixing air conditioner compressor disc and hub assembly

1.
Remove the drive belt.
(Refer to Engine Mechanical System - "Drive Belt")
2.
Fix the disk and hub assembly using the air conditioner compressor pulley fixing tool (09977-3R000) (B) and removing the central bolt (A).

Tightening torque :
19.0 - 21.0 N·m (1.94 - 2.14 kgf·m, 14 - 15.5 lb·ft)

Heating,Ventilation And Air Conditioning — Air Conditioning System / Compressor / Disassembly and Reassembly / Special Service Tool illustration

3.
Remove the disc and hub assembly (A).

Heating,Ventilation And Air Conditioning — Air Conditioning System / Compressor / Disassembly and Reassembly / Special Service Tool illustration

4.
Remove the compressor pulley (A) after removing the snap ring (B) by using the snap ring plier.

Heating,Ventilation And Air Conditioning — Air Conditioning System / Compressor / Disassembly and Reassembly / Special Service Tool illustration

Note
•
Be careful not to damage the pulley and compressor when disassembling/assembling.
•
Removed snap rings must be replaced with new ones.
5.
Disconnect the ECV connector (A).

Heating,Ventilation And Air Conditioning — Air Conditioning System / Compressor / Disassembly and Reassembly / Special Service Tool illustration

6.
Remove the stator grounding screw (A).

Heating,Ventilation And Air Conditioning — Air Conditioning System / Compressor / Disassembly and Reassembly / Special Service Tool illustration

7.
Remove the stator assembly (A) after removing the snap ring (B) by using the snap ring plier.

Heating,Ventilation And Air Conditioning — Air Conditioning System / Compressor / Disassembly and Reassembly / Special Service Tool illustration

Note
•
Be careful not to damage the pulley and compressor when disassembling/assembling.
•
Removed snap rings must be replaced with new ones.
Reassembly
1.
Reassemble in the reverse order of disassembly.
Note
•
Make sure that the snap ring is fully seated in the groove after assembling the snap ring.
•
Make sure that the pulley rotates smoothly after assembling the pulley.
Compressor Inspection
Inspection Visual inspection 1. Check for damage to the disc portion of the disc and hub assembly. If there is any damage...
Condenser Removal and Installation
Removal ...
See also:

TJ Joint Removal
   ...

Installation
   ...

Evaporator Temperature Sensor Replacement
1. Disconnect the negative (-) battery terminal. 2. Remove the heater and blower assembly. (Refer to Heater - "Heater Unit") ...

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