Kia Sorento: Brake Pedal Repair procedures

Removal

1.	Disconnect the (-) battery terminal.

Disconnect the stop lamp switch connector (A) and pedal stroke sensor connector (B).

Brake System — Brake System / Brake Pedal / Repair procedures / Removal illustration

•	The brake pedal sensor cannot be replaced as a single part and must be replaced with a brake pedal assembly.

•	When replacing or re-installing the brake pedal sensor alone, the braking performance may be adversely affected due to the stroke zero setting error.

3.	Remove the Crash Pad Lower Panel. (Refer to Body - "Crash Pad Lower Panel")

4.	Separate the split pin (A) and clevis pin (B).

Remove the nuts (A) and then remove the brake pedal assembly.

Tightening torque :

16.7 - 25.5 N·m (1.7 - 2.6 kgf·m, 12.3 - 18.8 lb·ft)

Brake System — Brake System / Brake Pedal / Repair procedures / Removal illustration

Inspection

1.	Check the brake pedal for bending or twisting.

2.	Check the brake pedal return spring for damage.

3.	Check the stop lamp switch. (Refer to Brake System - "Stop Lamp Switch")

Installation

Install in the reverse order of removal.

•	When installing the clevis pin, apply the grease.

•	Use a new split pin whenever installing.

Components 1. Brake member assembly2. Stop lamp switch3. Brake pedal pad 4. Pedal stroke sensor5. Brake pedal arm...

Components 1. Brake member assembly2. Stop lamp switch3. Brake pedal pad 4. Pedal stroke sensor5. Brake pedal arm...

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